Why Choose 180-class Polyesterimide Enameled Round Aluminum Wire?

2025-07-09 16:00:07

*180°C Heat Resistance | Polyesterimide Insulation | High-Purity Aluminum Core*

——Electromagnetic wire solution engineered for high-temperature, high-reliability scenarios

I. Core Value: Triple Technical Guarantee

Feature Advantages of 180-class Polyesterimide Enameled Round Aluminum Wire
Heat Resistance Continuous operating temperature 180°C (Class H insulation standard)
Insulation Polyesterimide enamel: Chemical corrosion resistance + Wear/scratch resistance
Conductivity 99.6% high-purity aluminum core, resistivity 15% below national standard

 

II. Application Scenarios: Prime Choice for High-Temperature Environments

✅ New Energy Power Systems

EV motor windings (180°C engine compartment environments)

Photovoltaic inverter transformers (resists thermal cycling shock)

✅ Critical Industrial Equipment

Class H dry-type transformers (continuous 180°C operation)

Explosion-proof electrical windings (resists chemical gas corrosion)

Note: Using standard enameled wire may increase insulation failure risk by 300%

 

180-grade polyesterimide enameled aluminum round wire

III. Operational Guidelines: Ensuring Zero Performance Loss

✅1. Storage & Transportation

180-class polyesterimide enameled round aluminum wire requires:

Humidity ≤80% | Temperature 10-30°C | Light-proof & shock-resistant packaging

✅2. Key Processing Requirements

Process Specifications for 180-class Enameled Aluminum Wire
Cutting Dedicated tools for burr-free, smooth cuts
Soldering Remove enamel completely; max. 300°C/3s
Bending Min. bend radius ≥2× wire diameter; zero enamel cracking

 

✅3. Usage & Maintenance

Safety Limits:

Current ≤ Rated value | Ambient temperature ≤ 180°C

Monthly Checks:

Insulation resistance ≥100MΩ (megohmmeter test)

No discoloration/flaking (microscope inspection)

 

IV. Customer Value: Long-Term Cost Efficiency

  • Extended Lifespan: 2.5× longer than Class 155 wire (180°C aging test)
  • Reduced Failure Rate: 40% fewer winding failures with compliant use
  • Compatibility: Works with all high-temperature connectors (crimping/soldering)

 

Original Source:Magnet Wires for Power Industry

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