1050, 1060, and 1070 aluminum strips are currently popular choices for transformer windings. As “aluminum substitution for copper” becomes an industry consensus, selecting the wrong alloy grade could lead to a 20% efficiency loss!
Today we deeply analyze the hidden performance boundaries of these three fundamental alloy grades (1050/1060/1070) to help you precisely identify the best cost-performance solution.
Parameter | 1070 Aluminum Strip | 1060 Aluminum Strip | 1050 Aluminum Strip |
Conductivity | ≥61% IACS | ≥60% IACS | ≥59% IACS |
Tensile Strength | 60-95 MPa | 65-110 MPa | 75-120 MPa |
Elongation | ≥28% (O-temper, Annealed) | ≥22% (H14-temper, Half-hard) | ≥15% (H18-temper, Hard) |
Cost Index | ★★★☆☆ (Medium) | ★★☆☆☆ (Medium-Low) | ★☆☆☆☆ (Low) |
Key Feature | Optimal Conductivity | Balanced Properties | Optimal Strength |
✅Scenario 1: High-Frequency, Low-Loss Transformers → Preferred Choice: 1070 Aluminum Transformer Strip
Applicable Products:
◆ Photovoltaic inverter transformers
◆ Data center UPS power supply transformers
◆ Electric vehicle charging pile transformers
Performance Advantages:
► 99.7% ultra-high purity aluminum (Fe≤0.25%), resistivity as low as 2.63μΩ·cm
► Processed in ultra-soft (O-temper) state; no edge cracking when winding with bend radius ≤ 1x strip thickness
► Tested by a charging pile manufacturer: 18% reduction in eddy current losses compared to 1060 grade
✅Scenario 2: General Oil-Immersed Transformers → Lock In: 1060 Aluminum Transformer Strip
Applicable Products:
◆ 10kV~35kV distribution transformers
◆ Rectifier transformers
◆ Electric furnace transformers
Performance Advantages:
► Golden ratio: Al≥99.6% + trace iron strengthening (0.25~0.35% Fe)
► Perfect balance of strength/conductivity: Short-circuit withstand capability 25% higher than 1070
► Surface smoothness Ra ≤ 0.5μm (highest industry grade), ensuring zero contamination of insulating oil
✅Scenario 3: High-Temperature, High-Stress Transformers → Choose: 1050 Aluminum Transformer Strip
Applicable Products:
◆ Class H insulation dry-type transformers (operating at 180°C)
◆ Mining explosion-proof transformers
◆ Rail transit traction transformers
Performance Advantages:
► Manganese-iron strengthening: Tensile strength exceeds 120MPa (10% above national standard)
► High-temperature dimensional stability: Thermal shrinkage rate < 0.03% at 200°C
► Passes 3000-hour salt spray test (ISO 9227 standard)
✅ Optimized Base Material
1070 Aluminum Strip: Vacuum degassing refining used, oxygen content ≤10ppm
1060 Aluminum Strip: Directional solidification casting, grain size ≤50μm
1050 Aluminum Strip: Addition of nano-scale Al-Ti-B modifier enhances strength without compromising conductivity
✅ Ultra-Precision Surface Treatment
Three-stage revolutionary surface process: Electrolytic cleaning → Nano-ceramic brushing → Micro-arc oxidation
Surface tension dyne value ≥34 mN/m (improves paint film adhesion by 300%)
Original Source:Transformer Aluminum Strip