Solderable vs. Non-Solderable Enameled Wires

Selecting the wrong type of enameled wire in the manufacturing of electronic transformers and motor windings can reduce production efficiency. This article analyzes the core differences between solderable and non-solderable enameled wires to help you precisely match application scenarios, reduce costs, and improve efficiency. I.Core Difference: Is Insulation Removal Required Before Soldering? ✅ Solderable Enameled Wire No scraping required before soldering. The enamel coating automatically decomposes at temperatures above 360°C. Solder flows directly upon contact with the soldering iron. Representative products: Polyurethane enameled wire, self-soldering enameled wire. ✅ Non-Solderable Enameled Wire Requires scraping or insulation removal before soldering. The high-temperature-resistant enamel coating does not decompose and requires mechanical/chemical removal for soldering. Representative products: Polyester enameled wire, polyamide-imide enameled wire, high-temperature-resistant enameled wire.   II. Performance Comparison: Solderable vs. Non-Solderable Enameled Wires Property Solderable Enameled Wire Non-Solderable Enameled Wire Soldering Efficiency ★★★★★ Instant soldering without pretreatment ★★☆☆☆ Requires additional insulation removal step Temperature Rating ★★★☆☆ Max 155°C (Class F) ★★★★★ 180–240°C (Class H/C) Suitable Wire Gauge ★★★★★ Ideal for ultra-fine wires <0.1mm ★★★☆☆ Recommended for standard wires >0.1mm Mechanical Strength ★★★☆☆ Moderate ★★★★★ Extremely high scratch/abrasion resistance Typical Applications Electronic transformers / SMD inductors / Drone motors Industrial motors / New energy vehicle...

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5 Major Advantages of 5 Bar Aluminum Checker Plate

In an era pursuing high technology and new materials, the 5 Bar Aluminum Checker Plate proves the truth that “simplicity is classic” with its most fundamental physical structure, essential material properties, most reliable practical performance, and broadest application adaptability. It requires no complex process stacking; relying solely on five raised ribs, it solves the core pain points of safety, load-bearing, durability, and maintenance in industrial environments. This article breaks down the 5 major advantages of the 5 Bar Aluminum Checker Plate. Core Advantages: The Ingenuity of the 5 Bar Design The popularity of the 5 Bar Aluminum Checker Plate is no accident, but the inevitable result of its precise fulfillment of core industrial demands: Exceptional Anti-Slip Performance ✅ Scientific Rib Design: Five parallel, equidistant, continuous, and significantly raised ribs (typically 1.0-2.0mm high) form multiple reliable physical barriers. Whether facing rainwater, oil, mud, or scattered particles, the ribs effectively “cut through” liquid films or provide stable gripping points. ✅ Stable Friction Coefficient: Its anti-slip performance relies primarily on physical structure rather than coatings (which wear easily). Therefore, performance is persistently stable and less likely to degrade significantly over time or with wear. Its dynamic friction coefficient typically remains stable above 0.6, far exceeding many other types of...

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5086-H116 Marine Aluminum Sheets | Flait Aluminum – ASME Certified Supplier

When COSCO SHIPPING replaced 304 stainless steel with Flait’s 5086-H116 aluminum plates on container ship decks, corrosion maintenance dropped by 65% and payload increased 22 tons. As a Top 3 Chinese aluminum exporter with ASME, CE, and CCS certifications, Flait delivers mill-direct 5086 aluminum sheets (0.5-150mm thickness) proven in 50+ offshore projects from Arctic pipelines to Singaporean LNG carriers. Why Global Engineers Choose Flait 5086 Marine Aluminum Sheets? Flait’s proprietary BTU-3 processing technology enhances Mg₂Si₃ crystal density (+40% vs conventional 5086), achieving 98 MPa√m SCC resistance – validated by CCS 6A21 certificate. Index Flait 5086-H116 EU Competitor US Competitor Corrosion resistance (ASTM G85) 0.007 mm/yr 0.012 mm/yr 0.009 mm/yr Minimum yield strength 255 MPa 240 MPa 250 MPa Delivery cycle 15 days 45 days 30 days Port FOB Price $2,850/ton $3,200/ton $3,100/ton   Industry Solutions with Real ROI Cases ✅ Ultra Large Container Ship Deck *38mm Flait 5086 plates on Hudong-Zhonghua Shipbuilding’s 24,000 TEU vessel: Reduced deck weight by 1,200 tons, saving $580,000/year in fuel. ✅ One Belt One Road LNG Receiving Station *Flait 5086 cryogenic tanks for PetroChina’s Gwadar Port project: Withstood -165°C LNG storage with zero leakage (API 620 compliant). ✅ Offshore photovoltaic platform *Yangtze Power’s 100MW floating solar plant: 5,000+ tons Flait 5086...

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1060 pure aluminum plate: high-purity aluminum, multi-field solutions

As a representative of industrial pure aluminum, 1060 aluminum plate has become a hidden champion in modern manufacturing with its 99.6% high-purity aluminum content. At Flait Aluminum, we have turned this basic material into an innovative solution to meet high-end needs. Why is 1060 aluminum plate the industry’s first choice? ✅Excellent physical properties As industrial pure aluminum, 1060 aluminum plate has an aluminum content of more than 99.6%, which is a common series with mature technology in the aluminum plate and strip family.This feature brings unparalleled comprehensive performance: 🔹Excellent thermal conductivity: The thermal conductivity is higher than that of ordinary aluminum alloys, which is particularly suitable for the heat dissipation field and is an ideal substrate for skived radiators 🔹Excellent processing performance: It has extremely high plasticity and elongation (δ10 can reach 3-5%), meeting the needs of complex stamping and stretching 🔹Lightweight advantage: It can be processed into 1.0mm ultra-thin tooth plates, greatly reducing the weight of the equipment 🔹Surface treatment diversity: It provides mirror, brushed, oxidation and other treatments, with a reflectivity of more than 80%, which is an ideal choice for lighting equipment ✅Unparalleled economy The production process of 1060 aluminum plate is mature and stable, which makes...

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High-Strength 6061 Aluminum Sheets for Automotive Excellence

Demanding automotive applications require materials that deliver exceptional strength without compromising weight savings. 6061 Aluminum Sheet, especially in the T6 temper, is the automotive-grade aluminum solution trusted by engineers and fabricators worldwide for critical components. Why Choose 6061-T6 Aluminum Sheet for Automotive Applications? Superior Strength-to-Weight Ratio: Drastically reduce vehicle weight with 6061 T6 aluminum sheet, enhancing fuel efficiency and performance while maintaining the high strength needed for structural integrity. Outstanding Machinability & Formability: Easily fabricate complex precision auto parts. 6061 aluminum plate machines smoothly and can be formed, welded, and fabricated with excellent results, speeding up production. Exceptional Corrosion Resistance: Ensure long-lasting durability against harsh road conditions, chemicals, and weather. Automotive aluminum sheet protects your components. Heat Treatable (T6 Temper): Achieve peak strength and hardness with the readily available T6 temper, perfect for demanding auto parts.   Ideal Automotive Applications for 6061 Aluminum Plate Structural Components: Chassis reinforcements, brackets, frames, roll cages. Body Panels & Closures: Custom hoods, trunk lids, doors (internal structures), fenders. Engine & Drivetrain Parts: Heat shields, transmission components, engine mounts (non-critical). Suspension Components: Control arms, linkages (where applicable). Custom Fabrications & Brackets: Mounts, supports, custom automotive solutions.   Flait Aluminum: Your Trusted Source for Premium Auto-Grade...

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0.1mm Polyurethane Enameled Copper Wire: The Precision “Lifeline” of Microelectronic Devices

In the electronic world that pursues extreme miniaturization and high performance, a wire as thin as a hair often carries the core functions of the device. 0.1mm Polyurethane Enameled Copper Wire is the indispensable “lifeline” of modern precision electronic devices. With its excellent performance and precision size, it plays an irreplaceable role in the manufacture of micro electromagnetic components. As an innovator in the field of materials, Flait Aluminum is well aware of the importance of high-precision enameled wire to cutting-edge electronic devices. We break through the expertise of aluminum and extend the precision manufacturing process to the field of high-end copper wire, committed to providing customers with 0.1mm Polyurethane Enameled Copper Wire solutions with excellent performance and reliable quality. Why choose Flait Aluminum’s 0.1mm polyurethane enameled copper wire? ✅Ultra-thin insulation, maximized space utilization The ultra-thin conductor diameter of 0.1mm (100 microns), combined with the extremely thin and uniform characteristics of the polyurethane paint layer, achieves the maximum number of turns in the smallest space, perfectly meeting the demanding requirements of micro motors, sensors, micro transformers and inductors. Flait Aluminum’s precision cutting and coating technology ensures that the thickness and concentricity of the paint layer are highly consistent, ensuring stable...

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Aluminum Veneer vs. Aluminum Sheet

In the field of high-end building curtain walls and precision industrial manufacturing, the choice of aluminum directly determines the quality and life of the project. As an innovative aluminum solution provider, Flait Aluminum deeply analyzes the differences in the characteristics of its two core products, Aluminum Veneer and Aluminum Sheet, and provides you with a professional selection guide. Product Definition and Core Differences Characteristic Aluminum Veneer Aluminum Sheet Structure Composite decorative panel (panel + reinforcement rib) Single metal sheet Thickness 1.5–4.0mm (customizable) 0.2–150mm (full range of specifications） Surface treatment PVDF/anodizing/wood grain transfer Bare board/coating/polishing/brushing Applications Building curtain wall, interior ceiling, artistic modeling Industrial manufacturing, mechanical processing, transportation   Aluminum Veneer: Designed for Architecture ▍ Core products: 3003-H24 aluminum plate, 5052-H32 aluminum plate ✅ 3003 aluminum plate: manganese element enhances corrosion resistance and adapts to complex climate curtain wall projects ✅ 5052 aluminum plate: magnesium element enhances strength and is suitable for curved and special-shaped single plate processing ▍ Technical advantages ✅ Super flatness: roller coating process achieves ≤0.1mm tolerance (in line with GB/T 23443 standard) ✅ 25-year weather resistance: PVDF fluorocarbon coating passes ASTM D2244 4000-hour salt spray test ✅ Flexible manufacturing: supports 3D hyperbolic panel CNC forming (accuracy ±0.5mm) Aluminum plate:The cornerstone of precision...

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1100 VS 3004 aluminum sheet for architectural design

In architectural aluminum sheets, 1100 aluminum sheet and 3004 aluminum sheet are like two architects with different styles. One adheres to the simple aesthetics and extreme corrosion resistance of pure aluminum, and the other uses a reinforced formula to create higher strength and lasting toughness. They compete on the same stage such as roofs and curtain walls, but due to their core endowment differences, they interpret completely different performance chapters.   Material Gene 1100 aluminum sheet: As a representative of industrial pure aluminum (aluminum content ≥ 99.0%), it almost perfectly inherits the excellent corrosion resistance and excellent machinability of pure aluminum. Its core charm lies in purity. It sacrifices some strength but gains excellent formability, weldability and thermal/electrical conductivity. It is an unreinforced “pure guardian”. 3004 aluminum sheet: The key to this “strength player” lies in the addition of manganese (Mn) (1.0-1.5%) and magnesium (Mg) (0.8-1.3%) elements. Manganese increases strength and maintains good corrosion resistance, while magnesium further enhances its strength and fatigue resistance. Although it cannot be greatly strengthened by heat treatment like 2xxx or 7xxx series, its cold work hardening ability is significantly better than 1100, making it a performance leader among non-heat-treated strengthened aluminum.   Performance Showdown...

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200 Class Corona-Resistant Enameled Wire

At the forefront of motor technology that pursues higher efficiency, higher power density and longer service life, the reliability of the insulation system is the core factor that determines success or failure. Faced with the severe challenge of corona discharge in high-voltage environments, ordinary enameled wires are very easy to age and fail, becoming a hidden danger to system safety and a bottleneck for performance improvement. At this moment, 200 Class Corona-Resistant enameled wires came into being to provide the ultimate insulation solution for your high-end applications. Why is corona resistance so important? Under high-frequency and high-voltage (especially >600V) conditions, such as new energy vehicle drive motors, wind turbines, industrial variable-frequency motors, high-efficiency HVAC compressors, high-voltage inverters, etc., the electric field near the winding conductor is highly concentrated. This can easily cause corona discharge, which is extremely harmful: ✔ Continuous erosion of the insulation layer (paint film), resulting in accelerated aging; ✔ The generation of corrosive substances such as ozone and nitrogen oxides; ✔ And ultimately causing insulation failure, short circuits, and even equipment damage.   200 class corona-resistant enameled wire: a strong wall against corona erosion FLAIT ALUMINUM’s 200 class corona-resistant enameled wire is designed to withstand the most...

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Why choose 5086 aluminum plate over 5052 for marine use?

Today, as the shipbuilding industry pursues lightweight and corrosion resistance, aluminum alloy has become the core material for ship design. 5086 marine aluminum plate is gradually replacing traditional 5052 marine aluminum plate with high strength, super seawater corrosion resistance and excellent welding performance, becoming the preferred material for the shipbuilding industry.   Key performance comparison: Why is 5086 aluminum plate the ultimate choice for shipbuilding? ✅ Corrosion resistance The magnesium content of 5086 aluminum plate is as high as 4.5%-5.5% (5052 aluminum plate is only 2.2%-2.8%), forming a dense magnesium oxide layer, which increases the resistance to salt water corrosion by more than 40%. 5086 H116 aluminum plate is specially developed for high-salt environment, which can resist seawater erosion for more than 20 years and greatly reduce maintenance costs. Comparative experiments show that in simulated seawater spray, 5052 aluminum plate has pitting after 3 months, while 5086 keeps the surface intact. ✅Strength and safety 5086 aluminum plate is strengthened by cold machining, and its tensile strength reaches 173-305MPa, which is higher than 170-244MPa of 5052 aluminum plate. Its elastic modulus is smaller, and it can absorb more than 70% of the impact stress, significantly reducing the risk of hull fracture...

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