6061 Aluminum Plate vs 6063 Aluminum Plate

2025-07-23 16:04:11

6061 and 6063 aluminum plates are two aluminum alloy products with strong comprehensive performance. However, they exhibit significant differences in strength, machinability, and application scenarios. Flait Aluminum provides an in-depth analysis of the core characteristics of these two premium alloys to help you precisely match project requirements.

 

I. Differences in Composition and Processing

Property 6061 Aluminum Plate 6063 Aluminum Plate
Main Alloys Mg 1.0%, Si 0.6% + Cu 0.25% Mg 0.7%, Si 0.4% (extremely low Cu content)
Processing Requires strict solution heat treatment (T6 temper) Air-cooled after extrusion (T5 temper)
Core Advantage High strength + excellent machinability Superior surface finish + extrusion fluidity

 

II. Performance Comparison

Mechanical Properties (Typical T6 Temper)

Parameter 6061 Aluminum Plate 6063 Aluminum Plate Difference
Tensile Strength (MPa) ≥310 ≥215 44%
Yield Strength (MPa) ≥275 ≥180 53%
Elongation (%) ≥12 ≥12 Equal
Hardness (HB) 95 75 27%

 

Functional Properties

Property 6061 Aluminum Plate 6063 Aluminum Plate
Weldability ⭐⭐⭐⭐ (Requires 4043 filler) ⭐⭐⭐ (Low hot cracking sensitivity)
Anodizing Effect ⭐⭐⭐ (Moderate uniformity) ⭐⭐⭐⭐⭐ (Mirror-like finish)
Corrosion Resistance ⭐⭐⭐⭐ (Marine-grade suitability) ⭐⭐⭐⭐
Extrusion Complexity Suitable for simple cross-sections Ideal for thin-wall/complex sections

 

III. Application Scenarios

  • Preferred Applications for 6061 Aluminum Plate

✅ High-Strength Structural Components

Robotic arm linkage plates (fatigue resistance)

Truck chassis brackets (impact load resistance)

Robot load-bearing frames (UTS ≥310 MPa)

✅ Precision Machined Parts

CNC-milled gearbox housings

Hydraulic valve blocks (high dimensional stability)

✅ Marine/Transportation Equipment

Ship gangway tread plates (seawater corrosion resistance)

High-speed rail seat frames (strength-to-weight optimization)

  • Preferred Applications for 6063 Aluminum Plate

✅ Architectural Aesthetic Components

Curtain wall frameworks (uniform anodized surface)

Premium door/window profiles (complex extrusion shapes)

✅ Thermal Management Systems

LED heat sinks (thin-fin formation)

Electrical enclosures (thermal conductivity: 201 W/m·K)

✅ Decorative Products

Furniture handles (mirror-polished effect)

Display racks (bending radius ≥2R)

 

IV. Advanced Selection Guide: 4 Key Decision Factors

✅ Strength Threshold

Load-bearing >250 MPa → 6061 Aluminum Plate

Decorative structures → 6063 Aluminum Plate

✅ Surface Requirements

Class I anodizing → 6063 Aluminum Plate

Sandblasting/painting → 6061 Aluminum Plate (more economical)

✅ Processing Method

CNC milling/drilling → 6061 Aluminum Plate (easy chip control)

Complex extrusion → 6063 Aluminum Plate (flow advantage)

✅ Cost Sensitivity

High strength/lightweight → 6061 Aluminum Plate

Mass-produced profiles → 6063 Aluminum Plate (15%-20% cost reduction)

 

Flait Aluminum: Full-Solution Supplier for Premium Alloys

▶ Flagship 6061 Aluminum Plate Products

T651 thick plate (6-150mm)|Marine deck applications

T6 precision thin plate (0.5-5mm)|CNC machining substrate

▶ Core Advantages of 6063 Aluminum Plate

Ultra-flat extruded plate (flatness ≤0.3mm/m²)|Curtain wall substrate

Custom T5/T6 tempers|Heat sink specialization

6061 6063 Aluminum Plate

🌟 Value-Added Services:

Alloy composition optimization (increase 6063 strength to 240MPa+)

6061 stress-relieving (prevents machining deformation)

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