6061 and 6063 aluminum plates are two aluminum alloy products with strong comprehensive performance. However, they exhibit significant differences in strength, machinability, and application scenarios. Flait Aluminum provides an in-depth analysis of the core characteristics of these two premium alloys to help you precisely match project requirements.
Property | 6061 Aluminum Plate | 6063 Aluminum Plate |
Main Alloys | Mg 1.0%, Si 0.6% + Cu 0.25% | Mg 0.7%, Si 0.4% (extremely low Cu content) |
Processing | Requires strict solution heat treatment (T6 temper) | Air-cooled after extrusion (T5 temper) |
Core Advantage | High strength + excellent machinability | Superior surface finish + extrusion fluidity |
Mechanical Properties (Typical T6 Temper)
Parameter | 6061 Aluminum Plate | 6063 Aluminum Plate | Difference |
Tensile Strength (MPa) | ≥310 | ≥215 | 44% |
Yield Strength (MPa) | ≥275 | ≥180 | 53% |
Elongation (%) | ≥12 | ≥12 | Equal |
Hardness (HB) | 95 | 75 | 27% |
Functional Properties
Property | 6061 Aluminum Plate | 6063 Aluminum Plate |
Weldability | ⭐⭐⭐⭐ (Requires 4043 filler) | ⭐⭐⭐ (Low hot cracking sensitivity) |
Anodizing Effect | ⭐⭐⭐ (Moderate uniformity) | ⭐⭐⭐⭐⭐ (Mirror-like finish) |
Corrosion Resistance | ⭐⭐⭐⭐ (Marine-grade suitability) | ⭐⭐⭐⭐ |
Extrusion Complexity | Suitable for simple cross-sections | Ideal for thin-wall/complex sections |
✅ High-Strength Structural Components
Robotic arm linkage plates (fatigue resistance)
Truck chassis brackets (impact load resistance)
Robot load-bearing frames (UTS ≥310 MPa)
✅ Precision Machined Parts
CNC-milled gearbox housings
Hydraulic valve blocks (high dimensional stability)
✅ Marine/Transportation Equipment
Ship gangway tread plates (seawater corrosion resistance)
High-speed rail seat frames (strength-to-weight optimization)
✅ Architectural Aesthetic Components
Curtain wall frameworks (uniform anodized surface)
Premium door/window profiles (complex extrusion shapes)
✅ Thermal Management Systems
LED heat sinks (thin-fin formation)
Electrical enclosures (thermal conductivity: 201 W/m·K)
✅ Decorative Products
Furniture handles (mirror-polished effect)
Display racks (bending radius ≥2R)
✅ Strength Threshold
Load-bearing >250 MPa → 6061 Aluminum Plate
Decorative structures → 6063 Aluminum Plate
✅ Surface Requirements
Class I anodizing → 6063 Aluminum Plate
Sandblasting/painting → 6061 Aluminum Plate (more economical)
✅ Processing Method
CNC milling/drilling → 6061 Aluminum Plate (easy chip control)
Complex extrusion → 6063 Aluminum Plate (flow advantage)
✅ Cost Sensitivity
High strength/lightweight → 6061 Aluminum Plate
Mass-produced profiles → 6063 Aluminum Plate (15%-20% cost reduction)
Flait Aluminum: Full-Solution Supplier for Premium Alloys
▶ Flagship 6061 Aluminum Plate Products
T651 thick plate (6-150mm)|Marine deck applications
T6 precision thin plate (0.5-5mm)|CNC machining substrate
▶ Core Advantages of 6063 Aluminum Plate
Ultra-flat extruded plate (flatness ≤0.3mm/m²)|Curtain wall substrate
Custom T5/T6 tempers|Heat sink specialization
🌟 Value-Added Services:
Alloy composition optimization (increase 6063 strength to 240MPa+)
6061 stress-relieving (prevents machining deformation)