0.1mm Polyurethane Enameled Copper Wire: The Precision “Lifeline” of Microelectronic Devices

In the electronic world that pursues extreme miniaturization and high performance, a wire as thin as a hair often carries the core functions of the device. 0.1mm Polyurethane Enameled Copper Wire is the indispensable “lifeline” of modern precision electronic devices. With its excellent performance and precision size, it plays an irreplaceable role in the manufacture of micro electromagnetic components.

As an innovator in the field of materials, Flait Aluminum is well aware of the importance of high-precision enameled wire to cutting-edge electronic devices. We break through the expertise of aluminum and extend the precision manufacturing process to the field of high-end copper wire, committed to providing customers with 0.1mm Polyurethane Enameled Copper Wire solutions with excellent performance and reliable quality.

Why choose Flait Aluminum’s 0.1mm polyurethane enameled copper wire?

✅Ultra-thin insulation, maximized space utilization

The ultra-thin conductor diameter of 0.1mm (100 microns), combined with the extremely thin and uniform characteristics of the polyurethane paint layer, achieves the maximum number of turns in the smallest space, perfectly meeting the demanding requirements of micro motors, sensors, micro transformers and inductors. Flait Aluminum’s precision cutting and coating technology ensures that the thickness and concentricity of the paint layer are highly consistent, ensuring stable product performance.

✅Polyurethane (PU) paint layer: a guarantee of excellent performance

◆ Excellent heat resistance: Easily withstand conventional welding temperatures (typical temperature resistance level 155°C – 180°C), ensuring the safety of the winding during operation or welding.

◆ Excellent chemical resistance: Resist the erosion of various solvents, transformer oils and refrigerants, and improve the long-term reliability of electronic winding materials in complex environments.

◆ Excellent weldability: No need to pre-scrape the paint, it can be directly welded, significantly improving the production efficiency of micro coils.

◆ Flexible and wear-resistant: The paint film has good elasticity and is not easy to crack during tight winding and subsequent processing, ensuring the yield rate of micro electromagnetic coils. Flait Aluminum’s enameled wire performs well in bending and tensile tests.

✅Precision manufacturing, dimensional stability

Flait Aluminum uses high-purity oxygen-free copper rods, combined with precision wire drawing and painting processes, to ensure that the dimensional accuracy and surface finish of 0.1mm Enameled Copper Wire reach top levels. Strict online testing and process control ensure that key indicators such as resistance value, insulation continuity (number of pinholes) of each coil of wire meet the highest standards.

✅High conductivity, low loss

The high-quality copper core provides excellent conductivity, effectively reduces the DC resistance (DCR) and energy loss of the coil, and improves the efficiency of micro transformers and inductors.

Flait Aluminum 0.1mm enameled copper wire core application areas

• Micro motors: precision stepper motors, vibration motors (mobile phones/wearable devices), micro fan motors, drone motors.
• Micro transformers and inductors: power inductors and chip inductors in high-frequency switching power supplies, AC-DC adapters, DC-DC converters, communication modules.
• Sensor coils: current sensors, proximity sensors, miniature antenna coils.
• Relays and solenoid valves: miniaturized electromagnetic actuators.
• Precision instruments: micro coils in medical devices (such as hearing aids, endoscopes), and high-precision measuring equipment.
• Consumer electronics: headphone voice coils, internal coils of smart wearable devices.

Choose Flait Aluminum, choose precision and reliability

Flait Aluminum not only provides high-quality 0.1mm Polyurethane Enameled Copper Wire, but also provides professional technical support and stable supply guarantees. We understand your stringent requirements for high-precision enameled wire in terms of performance, consistency and manufacturability. Let our 0.1mm Polyurethane Enameled Copper Wire become the precision cornerstone for the success of your next generation of miniaturized, high-performance electronic devices. Visit our website or contact our sales team to obtain samples and technical literature and experience Flait Aluminum’s excellence in precision electronic winding materials!

Original Source:Magnet Wires for Power Industry