1060 3003 Polysurlyn Film Insulation Aluminum Roll Jacketing Coil

Aluminum jacketing material widely used in the industrial and construction fields, thermal insulation aluminum sheet stands out among many insulation materials with its unique performance and advantages. The most commonly used materials of thermal insulation aluminum coils are: 1060 insulation aluminum jacketing coil, 3003 insulation aluminum jacketing coil, and 5052 insulation aluminum jacketing coil.

The aluminum content of 1060 insulation aluminum jacketing coil is as high as 99.6%, with good corrosion resistance, good welding performance, low strength, and cannot be heat-treated and strengthened. Generally, 1060 is used in ordinary insulation projects, and the price is the lowest among thermal insulation aluminum coils.

The main alloying element of 3003 insulation aluminum jacketing coil is manganese, which is also called rust-proof aluminum coil. It has higher strength than pure aluminum coil and has good formability, weldability and corrosion resistance. It has higher corrosion resistance than 1060 aluminum coil, so it is generally recommended to use 3003 thermal insulation aluminum coil for chemical plants with high corrosion resistance requirements, and the price is slightly more expensive. 5052 insulation aluminum jacketing coil is an aluminum-magnesium alloy with higher hardness, rust and corrosion resistance, and its price is higher than 1060 and 3003 aluminum coils.

1060 3003 polysurlyn film insulation aluminum roll jacketing coil

The 1060 and 3003 insulation aluminum roll jacketing coil is coated with polysurlyn film (polymer film) for pipeline anti-corrosion and thermal insulation industry. The aluminum roll coated with polysurlyn film is a multi-layer composite film made of polyethylene and polysurlyn. The film thickness is about 7 microns (0.076mm). It is firmly attached to the surface of the aluminum coil by high temperature and high pressure. It is mainly used in pipeline insulation projects in high-requirement anti-corrosion construction environments such as refineries, power plants, and chemical plants. The aluminum roll coated with polysurlyn film has excellent adhesion, very good air tightness, and good anti-corrosion performance. After the aluminum roll is coated, it has low flammability, more waterproof advantages, and increased weather resistance.

The polysurlyn film of 1060 and 3003 insulation aluminum roll jacketing coil has very high adhesion, and the immersion test does not open or fall off for 24 hours. Weather resistance, polymer film is not affected by temperature changes. The composite polysurlyn film on the surface of the aluminum roll has good metal adhesion, good air tightness and excellent anti-corrosion performance. After the aluminum coil is covered with polysurlyn film (polymer film), it can be further processed and made into embossed aluminum coils, such as orange peel pattern, insect pattern, diamond pattern, etc. The commonly used materials of the product are 1060 aluminum coil, 3003 aluminum coil, and 5052 aluminum coil.

Advantages of 1060 3003 polysurlyn film insulation aluminum roll jacketing coil

‌✅ Excellent anti-corrosion performance

The polysurlyn film is tightly combined with the aluminum coil through high temperature and high pressure process to form a stable protective layer, which significantly improves the anti-corrosion ability, especially suitable for corrosive environments such as refineries and chemical plants.

✅ High-strength bonding and water resistance

The composite aluminum coil cannot be torn off by hand, and it will not crack or fall off after being soaked in water for 24 hours, and the bonding strength is extremely high.

✅ ‌Weather resistance and temperature adaptability

The polymer film can still maintain stable performance under extreme temperature conditions, and will not be delaminated or fail due to changes in temperature.

‌✅ Multifunctional bonding characteristics

Polysurlyn film can not only be combined with aluminum, but also adhere to the surfaces of various materials such as iron, steel, wood, polyethylene, etc., expanding the application scenarios.

✅ ‌Environmental protection and processing convenience

No volatile substances are released during the production process, and it can be quickly compounded with other substrates through hot pressing or rolling processes, with high production efficiency.

✅ ‌Auxiliary moisture-proof function

The composite membrane structure can absorb moisture inside the pipeline, reduce the risk of metal oxidation, and extend the overall service life of the pipeline.

Original Source:Aluminum Jacketing Insulation Coil Roll